94 sunbird 2.0 Turbo and 5spd swap - Page 3 - Second Generation Forum

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Re: 94 sunbird 2.0 Turbo and 5spd swap
Tuesday, May 20, 2014 6:59 PM
Another question. What did you use for flywheel bolts?
The ones I got from rock auto are not even close!
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Re: 94 sunbird 2.0 Turbo and 5spd swap
Tuesday, May 20, 2014 8:43 PM
I just used the ones that came with the donor engine




89 355 s10 blazer
94 sunbird, 2.0 turbo 5spd getrag swap
Turbonetics turbo, intercooler, E85 20psi
Re: 94 sunbird 2.0 Turbo and 5spd swap
Tuesday, May 20, 2014 8:50 PM

Mzspd6 wrote:Another question. What did you use for flywheel bolts?
The ones I got from rock auto are not even close!


Looks like a flexplate bolt on the left.



Re: 94 sunbird 2.0 Turbo and 5spd swap
Wednesday, May 21, 2014 5:20 PM
It is. But rock auto listed the flex plate and the flywheel as the same thread. The overall length was different but that's it.
Re: 94 sunbird 2.0 Turbo and 5spd swap
Sunday, July 20, 2014 11:01 PM
Hey whats up guys,

Car has been running great, got a decent tune made, still not super aggressive. Running about 15 psi.

Built an ac system from scratch, all custom made, minus the evaporator core. What a nightmare. Anyways, ill post pics of that, and also put an msd box in and wired up a two step with a couple turn dial controls inside I made.

Other than that just been driving it. Need to get the bumper back on.


Untill I get progress pics, I'll leave you guys with this fire breathing teaser pic.







89 355 s10 blazer
94 sunbird, 2.0 turbo 5spd getrag swap
Turbonetics turbo, intercooler, E85 20psi
Re: 94 sunbird 2.0 Turbo and 5spd swap
Wednesday, August 20, 2014 6:34 AM
sick.
Re: 94 sunbird 2.0 Turbo and 5spd swap
Sunday, June 07, 2015 10:26 AM
Cars been doing good.

Only issue I had was the weather got warm and i went to turn the ac on and it did not work.
Come to find out the head from the downpipe destroyed my ac connector wiring.
So i finally decided to do my exhaust build. I dont have all the pics but its 2.5 manderal all the way from turbo to axle then split out to duals with rectangle tips out the bumper cover. As for now I have no mufflers at all.

Plan is to Y the downpipe off so I can still have my fender exit exhaust on a cutout. Im currently waiting for a plate to be machined as my bumper got burnt.

Also got a new hood and fender as the previous ones were all bent up. Found a Z hood!



























89 355 s10 blazer
94 sunbird, 2.0 turbo 5spd getrag swap
Turbonetics turbo, intercooler, E85 20psi
Re: 94 sunbird 2.0 Turbo and 5spd swap
Sunday, June 07, 2015 10:27 AM
Also just installed a remote start, keyless entry and alarm. I LOVE IT!




89 355 s10 blazer
94 sunbird, 2.0 turbo 5spd getrag swap
Turbonetics turbo, intercooler, E85 20psi
Re: 94 sunbird 2.0 Turbo and 5spd swap
Monday, June 08, 2015 5:23 PM
Thanks for the update......looking good!

Doug in P.R.


92 Pontiac Sunbird LE, 2.0, AT, Red / Black with Grey 155K miles. Hurricane Maria Survivor ! ( It takes a licking and keeps on ticking ! ).....in Salinas, Puerto Rico!




Re: 94 sunbird 2.0 Turbo and 5spd swap
Monday, November 02, 2015 2:15 PM
Any updates? How did you hook up a tach? ( off the computor wire or over by the dash cluster wiring ?)



Thanks , Doug


92 Pontiac Sunbird LE, 2.0, AT, Red / Black with Grey 155K miles. Hurricane Maria Survivor ! ( It takes a licking and keeps on ticking ! ).....in Salinas, Puerto Rico!




Re: 94 sunbird 2.0 Turbo and 5spd swap
Wednesday, November 04, 2015 10:22 AM
Its all displayed on my in dash tablet.

As for updates. All was well untill last weekend.
The getrag is letting go. I cant get the shifter to go into 3rd or 4th.
Have to shift 1 2 5
Im not real sure what the fate of the turbochicken will be now 😥




89 355 s10 blazer
94 sunbird, 2.0 turbo 5spd getrag swap
Turbonetics turbo, intercooler, E85 20psi

Re: 94 sunbird 2.0 Turbo and 5spd swap
Friday, November 06, 2015 12:17 PM
Sorry to hear that............. try www.car-part.com for a replacement used trans.

Doug in P.R.


92 Pontiac Sunbird LE, 2.0, AT, Red / Black with Grey 155K miles. Hurricane Maria Survivor ! ( It takes a licking and keeps on ticking ! ).....in Salinas, Puerto Rico!




Re: 94 sunbird 2.0 Turbo and 5spd swap
Friday, November 13, 2015 4:29 AM
Too bad about the trans, but I hope you don't give up on it!



• 86 Skyhawk wagon : 2.0SOHC swap, Megasquirt, 20SEH cam
• 93 Sunbird sedan : 2.0SOHC, Microsquirt, ported head, 10:1
• 88 Sunbird coupe : 2.0SOHC, turbo project car, giant tires
Re: 94 sunbird 2.0 Turbo and 5spd swap
Tuesday, April 19, 2016 12:28 AM
Came back here thinking about buying a 2nd gen j to throw boost to for fun. This thread is inspiring

Don't give up on that thing because of the transmission. That's a rad project.


<br><br><img src="http://www.j-body.org/registry/daitheflu/sig.jpg">
Re: 94 sunbird 2.0 Turbo and 5spd swap
Thursday, April 21, 2016 9:43 AM
Dont worry guys. Got another transmission built and put together, also threw in a spec clutch. Cars been living again!




89 355 s10 blazer
94 sunbird, 2.0 turbo 5spd getrag swap
Turbonetics turbo, intercooler, E85 20psi
Re: 94 sunbird 2.0 Turbo and 5spd swap
Tuesday, April 26, 2016 5:05 AM
Glad to hear it!



• 86 Skyhawk wagon : 2.0SOHC swap, Megasquirt, 20SEH cam
• 93 Sunbird sedan : 2.0SOHC, Microsquirt, ported head, 10:1
• 88 Sunbird coupe : 2.0SOHC, turbo project car, giant tires
Re: 94 sunbird 2.0 Turbo and 5spd swap
Monday, September 05, 2016 12:25 PM
Hey SUPERBEE,
It's great to see someone still tackling this great engine.

I am going to be starting a similar project putting the C20GET from my 90 sunbird GT into my 91 Z24. Any chance you could PM me or post some part numbers and info from your build, also really interested in any info you have on your tuning stuff and setup.

Any help would be greatly appreciated.


__________________________________________________________
1990 Pontiac Sunbird GT 5spd - RIP but drivetrain donated to my Z24
1991 Chevrolet Cavalier Z24 5spd - for sale with all my parts.....
1999 Chevrolet Xtreme 4.3 5spd - back burner for now.....

Re: 94 sunbird 2.0 Turbo and 5spd swap
Friday, September 09, 2016 11:51 PM
Sad day..... I hit a flash flood on the way home from work and the engine is trashed. I dont know what im going to do with the car now.




89 355 s10 blazer
94 sunbird, 2.0 turbo 5spd getrag swap
Turbonetics turbo, intercooler, E85 20psi
Re: 94 sunbird 2.0 Turbo and 5spd swap
Wednesday, September 14, 2016 1:07 PM
sorry to hear that Bee, theres one just like yours on toledo ohio craigslist for $1500 Search 94sunbird It has turbo ,intercooler etc

Doug in P.R.


92 Pontiac Sunbird LE, 2.0, AT, Red / Black with Grey 155K miles. Hurricane Maria Survivor ! ( It takes a licking and keeps on ticking ! ).....in Salinas, Puerto Rico!




Re: 94 sunbird 2.0 Turbo and 5spd swap
Wednesday, September 14, 2016 1:14 PM
https://toledo.craigslist.org/cto/5780970954.html

Doug in P.R.


92 Pontiac Sunbird LE, 2.0, AT, Red / Black with Grey 155K miles. Hurricane Maria Survivor ! ( It takes a licking and keeps on ticking ! ).....in Salinas, Puerto Rico!




Re: 94 sunbird 2.0 Turbo and 5spd swap
Wednesday, September 14, 2016 9:49 PM
Hah, Ive talked to that guy on z24v6.com

So after pulling head, long story short, the engine is good! its actually in the trans! (yeah thats odd I know) Ill tell the full story after I finish getting everything apart in the next couple days.




89 355 s10 blazer
94 sunbird, 2.0 turbo 5spd getrag swap
Turbonetics turbo, intercooler, E85 20psi

Re: 94 sunbird 2.0 Turbo and 5spd swap
Thursday, September 15, 2016 12:01 PM
Forgot the extended trans vent tube, Bee? Glad its not as bad as you thought and

you might consider a 3" lift on that bad boy for flooded crossings .............................

Doug in P.R.


92 Pontiac Sunbird LE, 2.0, AT, Red / Black with Grey 155K miles. Hurricane Maria Survivor ! ( It takes a licking and keeps on ticking ! ).....in Salinas, Puerto Rico!




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