some progress info on the V6 swap - Page 16 - Third Generation Forum

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Re: some progress info on the V6 swap
Wednesday, November 15, 2006 2:24 AM
I made a post over on v6z24.com after some searching. We'll see if anyone can turn up pics of the engine mounts for me.






Re: some progress info on the V6 swap
Wednesday, November 15, 2006 1:52 PM
Re: some progress info on the V6 swap
Saturday, November 18, 2006 9:33 AM
Quote:

Quiklilcav wrote:
OK, the easiest thing to do for the tranny's is this:
For you, use the same one you have. For your buddy with the Z24, get the 2.2 5-speed.
The oldschool 3.1 will be difficult for you on a couple of levels. The most obvious is that your car is ODB II, and the 3.1 is ODB I. As for the 3500 parts, yes you can. I'm not sure this whole thing would be worth it, though, as you could get a newer 3100 or 3400 fairly cheap, and the mods needed for the 3500 upper swap would run you about the same. Secondly, you'll have to look into different ways of mounting that engine. I'm not sure if either of the GA mounts would work on that engine.

I decided to go with a 3100 instead like you said the OBD2 will be much easier to figure out.
It will be much easier to build it up to a 3500 than the old 3.1 would be.
My buddy got the upper mount from the grand am the other day, I went out last night to see it and he had to use part of the stock mount from the Z24 in order to mount it to the frame rail(no problems so far)
Now he is thinking about using the muncie tranny from the second gen and welding the frame side of the mount from the 2nd gen to the 3rd gen on the frame rail, he wants to use the muncie tranny due to the gearing of the transmission but it is going to be fun trying to use the cables to mate up with the third gen shifter!
He is also going to use the second gen turque strut trans mount that goes to the rad support but he is going to beef up the rad support so it will not twist the rad support since there is nothing to these third gens as in metal, more like these cars are made from recycled tin cans.
We run into another problem when he got the mount assembly from the Grand Am, we ran into clearance issues since it changes the configuation of the belt assembly on the motor to clear the mount on the engine, we tried a couple of different ways with the pulleys, he would like to try to delete the AC compressor all together since it will be a play toy rather than a convience car.

This is only the start of the swap!!!!!.



Re: some progress info on the V6 swap
Saturday, November 18, 2006 4:32 PM
A few things I'd like to note:

The 3100 will not go out to 3500. Or 3400. The 3400 uses a different block casting that allows for the larger bore. The 3500 uses an offset bore so that it will go to 3.5L.

The muncie tranny. Why not the NVG T550? Doing the swap would be the same way the 2.4 guys do it when they use a trans from a 2.3. Cept your donor would come from a 3.1. I don't think that any welding is required that way. Might be something for you to look up in the transmission forum. It's a lot easier than what it sounds like you're going to be attempting.

For the engine mount assembly. I posted the diagram that Robert made. That shows how to make the lower engine mount. For re-routing the accessory belt. There's a way to do that i'm sure. I also know that the 99 Grand Am, 3400's timing cover has an idler pulley on it. You can use the timing cover from it. This will allow you to run the belt, and not have an A/C compressor.

Check out www.domesticcrew.com, and www.60degreev6.com, and even www.v6z24.com for info around that stuff.





Re: some progress info on the V6 swap
Sunday, November 19, 2006 10:29 AM
Canadian Sunfire wrote:...My buddy got the upper mount from the grand am the other day, I went out last night to see it and he had to use part of the stock mount from the Z24 in order to mount it to the frame rail(no problems so far)

Which style mount did you get? The T shaped one from the pre 99, or the small 99+ with the large rubber center piece? If you got the older style, you don't have to do anything to your Z24 mount, other than take the cap off and the top rubber piece. The T bracket bolts right in as your factory unit did. That's the beauty of using the older mount. Also, you can use the J-body poly insert still.

If you got the newer style, just pull the entire factory unit out. The new mount will sit directly on the frame rail. A benefit to this design is it's lower profile, but it sounds like the people who have used this seem to have a lot of engine movement.






Re: some progress info on the V6 swap
Sunday, November 19, 2006 2:05 PM
Quote:

The 3100 will not go out to 3500. Or 3400. The 3400 uses a different block casting that allows for the larger bore. The 3500 uses an offset bore so that it will go to 3.5L.

Crap I guess I will have to go looking for a 3400 then, it would only be a waste of my time then putting in the 3100 and not being able to beef it up.
Quote:

The muncie tranny. Why not the NVG T550? Doing the swap would be the same way the 2.4 guys do it when they use a trans from a 2.3. Cept your donor would come from a 3.1. I don't think that any welding is required that way. Might be something for you to look up in the transmission forum. It's a lot easier than what it sounds like you're going to be attempting.

He has a bunch of these Muncie transmissions laying around( or he did) so he decided to go this way as it is the most cost effictive way to do it, instead of going looking to get a tranny (They run app between $400+ around here)
The OE bracket is totally different than what is used in the Third Gens, But I will go hunting and see if there is a easier way to do it using the Muncie with the Third gen mounts.
Quote:

Which style mount did you get? The T shaped one from the pre 99, or the small 99+ with the large rubber center piece? If you got the older style, you don't have to do anything to your Z24 mount, other than take the cap off and the top rubber piece. The T bracket bolts right in as your factory unit did. That's the beauty of using the older mount. Also, you can use the J-body poly insert still.

we used the pre 99 mount and used part of the Z24 mount it works perfect!




Re: some progress info on the V6 swap
Sunday, November 19, 2006 3:58 PM
I was talking to him tonight and I think he is going to try to get a 2.2 Tranny instead of going with the 3.1 Tranny.



Re: some progress info on the V6 swap
Sunday, November 19, 2006 5:16 PM
Canadian Sunfire wrote:we used the pre 99 mount and used part of the Z24 mount it works perfect!

Yep. That's how mine is. I really believe this is the best way to go for our cars.





Re: some progress info on the V6 swap
Sunday, November 19, 2006 5:45 PM
On the pre 99 mount, is there a belt clearance issue that I keep missing. If so what is the problem. I ended up getting mine just right but I used a 99+ mount on top, since I used an auto trans I used the front gam mount on the trans for my torque mount. Its not pretty but It works great. But thats not going to work on a stick tranny.
So If I were to do it all over as far as choosing the mounts I wouldnt pick the 99+ mount if there is an alternative and still be able to use all of the accessories. What mods did you have to do to use the pre 99 mount. aside from the lower mount.
I was looking at the aztec lower mount again yesterday, and thought of this one. Use that lower mount, mount it to the cav subframe with some mods of course. Then mount a hefty torque mount on the top of the frame rail on the pass side. Get a heavier torque mount from a monte carlo or aztec.

I seem to have alot of ideas on the mounts since mine is done and I see what the problem with mine is.


01 cav w/01 3400 gam gt 4t45e

Re: some progress info on the V6 swap
Tuesday, November 21, 2006 10:32 PM
I have all accessories, and no clearance issues. I did no mods to use the pre 99 mount. You have to have the right timing cover and accessory setup for it. I checked out a ton of motors to find the right ones. You can get the accessory setup and timing cover from 94-99 GA's, 3.1 Corsicas, Olds Achievas, later model Buick Regals, and a few more that I can't remember right now. All of them will take the mount from the pre 99 GA. The idler pulley is just in a different spot.

Sho, can you get me a good high res shot of the accessories (I know I'd only get the top half, but it should be enough), I'll check it out. Some of the cars that do not use the mount still have the same timing cover. Do you have like 4 holes in the timing cover that aren't used for anything?






Re: some progress info on the V6 swap
Wednesday, November 22, 2006 10:29 AM
Quote:

All of them will take the mount from the pre 99 GA. The idler pulley is just in a different spot.


That's where my problem is.... I have to have that idler pulley where it is on the 99, cuz I dont have an A/C compressor. If I move that idler, i cant route the belt.

For the highres pic of the accessories. I dont think i've ever seen anyone have the engine out of the car with all the accessories on it. The 2nd gen guys dont use the new CS130 style alternators, they use their old one and have to modify their brackets for use on the 3x00. So I dont know if I'd even be able to find exactly what you need.






Re: some progress info on the V6 swap
Wednesday, November 22, 2006 7:50 PM
Actually, I'm thinking in your car, not out of it. I know you won't be able to get a picture of the whole accessory setup, but I think I'll be able to see what I need to, as long as it's daylight. If you can get a picture angled down standing on the passenger side.

As for the AC delete, there are pulleys out there that can be mounted to the bracket. You could then use the idler pulley on the rear (left) of the engine.

Not sure if that makes any sense.






Re: some progress info on the V6 swap
Wednesday, November 22, 2006 9:46 PM
I can see what I can do. I'll have to get access to the digital camera at my parents house first though.





Re: some progress info on the V6 swap
Sunday, November 26, 2006 6:55 PM
SHOoff wrote:I can see what I can do. I'll have to get access to the digital camera at my parents house first though.

You know, I was just looking at the pictures on the first page (had just checked the link you posted in the newest "which engine fits?" thread, after reading the post about not seeing it done yet! LOL), and I noticed that in the picture it looks like there is a clearance issue with the pre-99 mount for the belts. Just in case this is what you were thinking about, I figured I'd clarify it:

The belt runs about 1/4" under the mount, perfectly parallel, to the power steering pump, which is obviously not on in that picture. Is this where you were thinking the clearance issue was?







Re: some progress info on the V6 swap
Monday, November 27, 2006 7:25 AM
After all the pages in this thread.... I'm sorta lost on the whole thing about the clearance issue with the belt and the pre-99 mount..





Re: some progress info on the V6 swap
Monday, November 27, 2006 7:01 PM
SHOoff wrote:After all the pages in this thread.... I'm sorta lost on the whole thing about the clearance issue with the belt and the pre-99 mount.

lol...after all the pages I get a little lost too.

That was Joe that mentioned a few posts up on this page about the belt clearance. I was thinking it was you.

Maybe when I have some time I feel like wasting, I'll print out all these pages and condense some of the stuff into a new thread we can all discuss.






Re: some progress info on the V6 swap
Wednesday, November 29, 2006 12:17 AM
HI GUYS, I'M NEW HERE BUT I DID THIS SWAP ABOUT A YEAR AND A HALF AGO. BUT SOLD THE CAR ABOUT 6 MONTHS AGO.
HERES SOME INFO I CAN HELP WITH- I USED A 94-97 UPPER G/A 3100 ENGINE MOUNT MOUNTED TO A STOCK 2.2 CAVALIER FRAME MOUNT- HAD TO BE RAISED TO LEVEL THE ENGINE. A LOWER MOUNT- GM # ENDS WITH 0216970 FROM AN OLDER TRANSPORT? WITH A DOGBONE MOUNT WELDED TO IT -USED A STOCK CAVI DOGBONE. THE ENGINE I USED WAS A 3100 FROM A 01 GRANDPRIX, I ALSO ADDED 2 DOGBONES FROM THE ENGINE TO THE "ENFORCED" RADIATOR SUPPORT. DUAL FANS FROM A MALIBU. PIGGYBACKED BOTH THE G/P COMPUTER AND CAVI {TO RUN THE CLUSTER). HAD TO ENABLE THE VATS ON THE G/P WITH THE ORIGINAL KEYS AND SENSOR. CUT AND SPLICED CAVI P/S LINES WITH MALIBU?? SAME WITH THE A/C. USED A STOCK 2.2 CLUTCH-BUILT IN WEAKNESS- TO MAKE SURE NOTHING BROKE. RAN GREAT. TOOK IT TO THE TRACK AND DID A 10.07 WITH THE CLUTCH SLIPPING UNTIL 50MPH- 2.39 60 FOOT TIME.
OH YEAH- HAD TO CHANGE THE FUEL PUMP, CAR WAS A 98 WITH03 BODY MODS- NEWER 2000+ SHOULD NOT HAVE TO CHANGE PUMP. I AM CURRENTLY WORKING ON A 3800SC SWAP, AND A NEWER REAR DISC KIT- OLD ONE USED FIERO DISCS, THIS ONE USES CALIPERS AND STUFF FROM THE NEW G6. THANKS, I WILL CHECK BACK SOON- THEBONDOMAN


Re: some progress info on the V6 swap
Wednesday, November 29, 2006 12:28 AM
ALSO CUT OUT BATTERY BOX AND ROTATED IT 90 DEGREES


Re: some progress info on the V6 swap
Wednesday, November 29, 2006 2:11 AM
What did it run on a 1/4 mile track, or did you ever run there? I was able to pull 10.4 1/8 on my 2.2, so at 10.07 would be unacceptable.





Re: some progress info on the V6 swap
Wednesday, November 29, 2006 10:21 AM
john beers wrote:HI GUYS, I'M NEW HERE BUT I DID THIS SWAP ABOUT A YEAR AND A HALF AGO. BUT SOLD THE CAR ABOUT 6 MONTHS AGO.
HERES SOME INFO I CAN HELP WITH- I USED A 94-97 UPPER G/A 3100 ENGINE MOUNT MOUNTED TO A STOCK 2.2 CAVALIER FRAME MOUNT- HAD TO BE RAISED TO LEVEL THE ENGINE.

This has me a little confused. I did not have to raise anything, and my engine is sitting level. What did you have to raise?
john beers wrote:A LOWER MOUNT- GM # ENDS WITH 0216970 FROM AN OLDER TRANSPORT? WITH A DOGBONE MOUNT WELDED TO IT -USED A STOCK CAVI DOGBONE.

I'd like to see pictures of that dogbone setup if you have them. Sounds interesting.





Re: some progress info on the V6 swap
Wednesday, November 29, 2006 11:06 AM
USED A STOCK 2.2 CLUTCH-BUILT IN WEAKNESS- TO MAKE SURE NOTHING BROKE. RAN GREAT. TOOK IT TO THE TRACK AND DID A 10.07 WITH THE CLUTCH SLIPPING UNTIL 50MPH



Re: some progress info on the V6 swap
Wednesday, November 29, 2006 5:24 PM
john beers wrote:USED A STOCK 2.2 CLUTCH-BUILT IN WEAKNESS- TO MAKE SURE NOTHING BROKE. RAN GREAT. TOOK IT TO THE TRACK AND DID A 10.07 WITH THE CLUTCH SLIPPING UNTIL 50MPH

Just curious, but why did you post that line again?





Re: some progress info on the V6 swap
Wednesday, November 29, 2006 10:03 PM
because SHOoff did not like my time slip- if it had a stronger clutch it would have launched better, thus improving 60 ft and 1/8 mile et. thanks


Re: some progress info on the V6 swap
Thursday, November 30, 2006 2:08 AM
Doubtful. If it was really slipping that bad to where you were helping your 60' time, the torque of the engine would have killed you on that time with the better clutch. 1st gear is worthless in my car.

I am curious as to the other questions that were asked, have you no answers?

Aditionally, I'm wondering what you did about automatic trans controls? The PCM would have been throwing a fit. Why did you have to change the fuel pump? All j-bodies have used the same pump for like.... over 10 years, v6 or 4cyl. The 2nd gen guys can run a 3400 on the stock pump. Additionally, I am able to 1) run the engine with the stock pump and 2) run the engine rich as hell with the stock pump, why did yours have to be changed?






Re: some progress info on the V6 swap
Thursday, November 30, 2006 9:52 AM
OK,
---first , you can fool a computer to think it is in gear when it isn't ( (there are only
160 possible wire connections to the pcm))- oh yeah, I used 2 computers
---with the parts I USED, some new gm, others were salvage yard stuff, i needed
to raise the pass side mount 1 " to level my engine.
---i believe that gm has used at least 3 different fuel pump assemblies for 3rd
gen cavaliers, quads, 2.2( to 99), and 2000 and newer engines- my car
was a 98, i used the pump from the donor car, my gm guy told me the
pressure was something like 52-58 for the g/p and 48-52 for the cavi
---what year engine and pcm are you using?? , digital egr?? headers??
exhaust?
---my engine was a bone stock, 100K miles 2001 g/p motor, no fancy exhaust- i
even used a cavi stock airbox and air filter because i had a ramair hood
---push the "profile" button and you can see the engine in the car
i don't have the car anymore but will try to find more pics and answer any of your questions for you


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