My 03'
ECOTEC powed Cavalier got the full exhaust treatment the last week of March and I thought I would share. The car already had an RK Sport short ram intake and the REVCO throttle body.
Exhaust Specfics
RK Sport 4-2-1 header - $225 (thank you to Joshua Waston for the I bought an STI special)
New upstream O² sensor - $70 (O'Reilly Auto Parts - Bosch universal type) - Yes I was to lazy to remove the old one from the header.
Carsound OBD II high flow catalytic converter 2¼" ID - $50 (thank you Steve W)
Heartthrob 2½" ID cut out with 3" dump pipe - $35 (JCWhitney.com)
2 ½" ID Flowmaster 40 series Delta Flow O/C muffler - $70 (eBay)
Flowmaster 2½" OD to 4" OD round exhuast tip - $40 (eBay)
install - $170 (header installed then taken to shop)
_______________________________________
Total Cost (approximate): $700
Exhaust (cut out closed):
clicky

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Nebraska Region SCCA||
i did the same thing around the same time. minus the cutout, plus a flange with a selection of mufflers to choose from.
sounds alot like mine too.
i have a Tsudo header which i belive is the same design as the RK sport. the stock O2 wires arent long enought so a new one was neccassary.
any track times for the new setup? unfortunatly i wont be able to run mine for several months, so i have no idea how much it helped.

Listen F***ers. FASTERTHANAHONDA is a joke because I WORK FOR HONDA. I'll talk @!#$ about Fords to, that doesn't mean I can beat a 12 second mustang.
Sounds pretty good, much deeper tone, kind of like a drone but thats what Id much rather have than rasp. Im redoing my exhaust again using a flowmaster 40 which I have, all 2.5" piping, magnaflow 2.5" cat, and stans 4-2-1 header with 2.5" downpipe. So it will be all striaght 2.5" piping from header back.
Id love to see/hear a better clip if you could get one
I could have gone with a cheaper header, but with the problems some have had with them I decided not to push my luck. I feel like I got a heck of a deal on a like new RK Sport piece. What I am trying to say is I think I did pretty well at cutting costs with the system without giving up quality.
IMO of course.

||
Click to visit my Cardomain page|
Nebraska Region SCCA||
icemike89 wrote:Im redoing my exhaust again using a flowmaster 40
i didn't think the 40 series came in 2.5"?

Listen F***ers. FASTERTHANAHONDA is a joke because I WORK FOR HONDA. I'll talk @!#$ about Fords to, that doesn't mean I can beat a 12 second mustang.