Xian G wrote:The GM STB was originally designed to add structural support on convertibles, and only convertibles; since it had no roof. I looked all through the GM parts on the comp. at my work, and there was only 2 STB ever made for cavaliers. They both mounted to the firewall; only difference between the two was one had a bracket for cruise control.
uummmmm yea, i know why they were made and what they are found on.  i;ve been here for some time

 also you might need to check deeper.  Mastin from this forum had one, i actually got a chance to see his before he sold his.
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 Re: Homemade Strut bar   Quote    Reply   
  
Mastin
Thursday, September 02, 2004 5:05 PM
 
Sounded like the commercial?
And I was really trying not to.
I wanna know the part number for the GM brace with "2" firewall mounting points.s
Wish I didn't sell it off when I got it FROM ebay at the time.
it exists.  i never saw it before that, but low and behold it had two points of mounting.  i thought it was a fluke, but i doubt it, didnt seem custom done at all.
 
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In certain years of cars, GM used a company (other than AC Delco) which in turn was not a company owned or ran by GM, to make struts; and shocks for larger sized cars back in the day.  Therefore not all struts and shocks were made by GM, nor would those particular ones be an official GM part. AC Delco maybe GM, but they also make parts for Ford, Mitsubishi, Toyota, Honda, etc....
you;re only as strong as your weakest link.  if they have balls to put their name or ac delco on the package, thats their issues.   doesnt matter if gm hand makes em or outsources to people in bangledesh... they sell em as theirs, they take the responsibility as part of their quality.
that part of the reason why high end companies dont sell low end parts.   bad quality reflects on them.
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I was looking at a firewall (out of the car) when i posted about the thickness. I went to the parts dept, where i work, and pulled one off the shelf and looked at it. Sorry to say, the thickness is different. Perhaps the thickness has changed over time because this was for 2004 car.
you CANT just look at the edge which is where its doubled up and bent back.  i;m talking on the middle of the wall where the bolt resides, which is not doubled up.  i mentioned that its thicker in some places, but not in others in my past post.
however keep reading i posted the size of the wall as i went out to measure.  i also measured on the bolt itself to double up the measurements and make sure they were consistent 
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Sorry but when I look at the STB it does not come close to moving like a see-saw. You know a see-saw? One kid sits on one side one on other, and one moves up, when one moves down. The middle point there is a fulcrum point. The STB does not do anything of the sort, therefore it can not be a fulcrum point.
did i ever say it moved like a seesaw?  not all fulcrums like on a seesaw are solid.  i do remember that from physics in 11th grade.  fulcrum is basically a pivot point.  if you have a seesaw, and construction did a crap job of installing it in the ground, then the middle point or the fulcrum will be flimsy.  same as the bolt in question being embedded in a flimsy sheet metal.
for counters reasons, i measured the sheet metal by caliper for amusement.  .029 thickness.  which is basically 22 guage sheet metal.  you can check guages here of sheet metal 
http://www.evergreen.edu/biophysics/technotes/fabric/sheet_metal.htm
a bolt thats spot welded to 22 guage sheet metal is anything but sturdy.  doesnt matter where on earth anyone would be from.
heres the example teach gave on solid and weak points.
if you set up a tent, and the pole in the middle is tethered by two cables to a tree... 
if you put the post in dirt, it will flex when the wind blows... why? cause the ground is not fully solid.  its stiff, no doubt....but not really all that stable.  dirt is easy to dig through.  the pole will flex around.
so whats stable?  ever put a pole in the ground with concrete around it?  people build fences with that.  and can surely hold up a tent.  a pole with reinforcement such as concrete makes for a STURDY non flexing mounting point.  thats why people put concrete in for front yard Basketball goals among other things that benefit froma  strong mount point.
which is my point.  the mounting point that you put a bolt through is only as good as the surface that you put it on.  sheet metal flexes, plain and simple.  
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I don't see how you can compare a STB to the many parts that make up a strut assembly. Including the mount, mount bearing, actual gas shock, or the other 8-10 components that make up the whole strut assembly. The STB is one solid part, whereas the strut assembly makes up many parts. Meaning an assembly with over 10 parts not working right is not the same, nor can be compared or contrasted to a one-piece part not working.
for the third time, and hopefully the final.  i am not COMPARING THE PARTS themselves... 
the maker/brands QUALITY is what i am compraing for the 3rd time.  and yes both are in the suspenion area.  i can add in the drums as well if need be.
COMMON BOND:  suspension of the j-body
both parts come from GM (and please omit the "XXXX" makes that part" stuff.  gm puts their names on both.)  gm isnt exactly known for building a high quality sport compact.  and they arent just gonna magically start, or make one outstanding setup and leave the rest crap.  atleast i hope not.  ever seen the depreciation value of these cars once they are off the showroom floor.   ever wonder why the exterior forum has posts asking about why their car creaks and squeaks....
now you know.  these cars arent built with high performance in mind.  they arent sports cars.
so its understood, no one is comparing struts to braces, however i am comparing the FACT that both parts are from GM and both are suspension components.  so for anyone who is picks their parts mainly cause it has a GM or AC DELCO sticker on it, do realize that there are better and lighter parts out there that do the SAME job, and more efficiently.
in my last post i stated
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i am comparing the quality of the parts gm uses.
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To say the STB quality is bad, because the strut quality is bad, is almost like saying the ecotec is a POS because the struts they make are POS. So basically the whole car's quality is bad because GM makes bad struts? That is what it sounds like. 
1stly, never said the strut brace is bad.  i never said the quality of the brace is bad....
you can search, use the archived search as well.  i;ve always said they do the same thing, granted a person installs their brace correctly.  and i;ve had people say its installed correctly, but when i check, the bolts are looser than jenna jameson at an all-male jail.
what i have and always have said, is the third mounting part is not a sturdy mounting point and even in my last point added a remedy to help out.  please read above.
its not what that sounds like, now you are comparing engines to suspension. (refer to your statement of hotdogs and carbureators...this is where it applies

 )  dont know if you noticed, but gm still uses the same suspension setup on the J as it was on my 83 cimmaron as well.  front struts and drum rears, trailing arm....
it gets the job done, but is of a definate cookie cutter status.  also more or less technologically remedial to say the least.  but effective since its on a low quality economy car.  NOT a sports car.
theyve made a few things different over the years, but not much.   suspension wise, GM has had the option of making large changes....  but they havent.  even borrowing from other cars including opel and vauxhall  
how many posts in this forum alone have you seen on the grand am rear end swap?  IRS would be a great addition.  but they havent done it.  the cheaper they are, the easier they can produce lower priced cars that depreciate very quickly.  hence lack of change.
point is the quality aspect of the suspension has decreased over the years in relation to the rest of the market.
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To recap, I never said in any post that the GM STB was better than any other STB. I originally said that I go GM is because I get 50% off all parts. My posts say nothing about using any part for the name brand or quality. 
(I don't know how to do the quoting thing you are doing, but look back)
yea i read.  and thas cool brah, 50% off, cant beat that.
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LOL. True, but I prefer to go with GM parts before going to aftermarket. Not to mention, I get a 50% discount from GM.
but you did say
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It also adds extra support, since it mounts to the firewall, as well at the struts.
dont know about you, but in the real world, extra usually means better.  if i go to a store and i get extra food, thats a good thing.  
but the extra point you stated gave more support ....is flimsy and flexible.  so in the store analogy, would be like getting extra food, but having the food be spoiled already.
you get more, but its basically useless in terms for the idea of the usage of either issue.
you can use either, but there are better and more effective choices if you chose to indulge 
wildweasle gave one instance, larger bolt cause the bolt thats there is thin as a beetles tweeter, and the area to mount in the middle of the brace is wide open.  wease, used a larger bolt, which prob has a bigger head and secures a bit better.
another option and prob the next step up would be to install a plate behind the thin sheet metal.
basically i'm just posting facts and what i;ve learned in the past half a year.   and one of those things is that sheet metal in any performance sense should never be used as a mounting point of a suspension force.
keep in mind, when you car hits the turns, you have the force of 2600 lbs+ flexing the strut towers.  everyone knows this.
now to add to that, do you really think one single bolt thats mounted in SHEET METAL can resist 2600lbs of force realistically..  22 guage sheet metal at that.  its not even 18 guage. which is the cutoff for most sheet metal nibblers, and even that is thin....
also a side note, if a third mount was truly needed or beneficial, rsmracing.com, mantapart, and many other companies after the 7 years i;ve had my car in the least, would have released a brace similar to what you see on integras and a few other cars to where there is a more solid mounting point and can take advantage of it 
i;ve done my research thouroughly on this.